How to Build a DIY Table Saw Cart (Quick Overview)
This DIY table saw cart is a rolling stand with storage shelves and locking casters, so you can wheel a heavy table saw outside to cut and back inside to store. It is built from three 2x4s, two 2x2s, and one sheet of 3/4 inch plywood, assembled with wood glue and pocket hole screws. I sized it to match my miter saw cart so the two line up as one continuous work surface. Here is the full supply list and how I built it.
This week I decided to make it easy on myself and find plans that already existed instead of trying to reinvent the wheel. And lo and behold, I found exactly what I was looking for with free printable plans! I did make some adjustments because I wanted my table saw to sit a little higher, and the Dewalt Table Saw I have has a larger footprint. The original design that I adapted and modified is from Jaime Costiglio’s blog for a smaller Dewalt table saw. You can find my customized Build Plans HERE. This design is a modular cart that is the same height as my Miter Saw Cart so they can be used together.
I haven’t had my Dewalt table saw very long, but I’ve been lugging it around and it is HEAVY! It was time I did something about it. This portable cart will allow me to wheel it outside to do all of my cutting and then easily wheel it back inside to store it.
This was a very easy build, and a beginner friendly DIY project! Here is what you need to build this cart.
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Supply List:
- 3x – 2x4x8
- 2x – 2x2x8
- 1x – 4×8′ ¾” plywood
- wood glue
- 2 ½” pocket hole screws
- 1 ¼” spax wood screws
- 4x – 4” heavy duty swivel plate caster with brake
BUILD PLANS available HERE!
Tool List:
- Table Saw
- Miter Saw
- Circular Saw
- Kreg Jig Rip Cut Guide
- Jigsaw
- Drill & Driver
- Kreg Jig Pocket Hole Jig
- Clamps
I started by cutting all the 2×4’s and 2×2’s down and assembling the base of the cart.
Next, I cut down the plywood and notched out the shelves with the jigsaw.
After the first shelf was in, I added the rest of the frame supports and then put in the middle shelf.
Lastly, the top supports went in and the final shelf on top. All of the supports are attached with wood glue and Kreg jig pocket hole screws.
The last step was to add the wheels. Flipped it over and added the locking wheels to the four corners and we are done!
That was it! Super easy. Of course you could sand everything down nicely and paint it or stain it, but since this is a tool cart, I think I’m going to leave it as is. Maybe just apply some wood oil. But for now, I’m going to leave it since it is perfectly functional and I have lots more projects to make for my tool storage closet.
After I completed the project, I realized that my table saw is slightly different than the one pictured from the design. I thought they were exactly the same, but I think I must have the newer version which is slightly different. Had I doubled checked the measurements of my table saw more carefully, I would have realized that it was 1/4″ taller and an inch wider than the older model. It’s not a huge deal, I’m just going to take the top shelf off and replace it with 1/2″ plywood instead of the 3/4″ and it will be nice and flush with the saw. I could also add an extra piece of trim on the side to make up for the extra inch, but it’s not necessary. So if you’re planning on building this yourself and you have the same Dewalt table saw that I do, be sure to check your measurements!
DIY Table Saw Cart FAQs
How tall should a table saw cart be?
I built mine to match the height of my miter saw cart so the two surfaces line up and can support long boards together. Matching your shop carts to the same height is one of the most useful things you can do for handling long stock.
What table saw does this cart fit?
I built mine around a DeWalt table saw, but you can adjust the dimensions for any saw. Measure your saw carefully first. I learned the hard way that my newer model was about 1/4 inch taller and an inch wider than the version in the original plans.
Is this a good beginner woodworking project?
Yes. It is a very easy, beginner friendly build. If you can make straight cuts and drive pocket hole screws, you can build this cart in an afternoon. If you are still gathering your tools, see my best beginner DIY tools guide first.
Will the casters hold a heavy saw?
Yes. I used four 4 inch heavy duty swivel casters with brakes, one on each corner. They roll easily and lock in place so the saw stays put while you cut.
Where can I get the build plans?
My customized build plans, sized to match the miter saw cart, are available in my shop here.
For videos on this build, check out my social media links below!
Until next week,
Happy DIY-ing!
-Selene Builds Things
About the author: I’m Selene Teitelbaum, the DIYer behind Selene Builds Things. I build furniture and shop projects and share beginner friendly tutorials and build plans so anyone can make something they are proud of. More about me.
